Industrial AI Transformation: Manufacturing Pilot-to-Production
How a representative engagement would help a manufacturer diagnose pilot purgatory and define a 90-day production path
Operationele context
A manufacturing context with three stalled AI pilots, uneven production readiness and a time-bound France 2030 funding decision.
Omvang: Indicative engagement: 5,000-20,000 employee manufacturers
De Uitdaging
Transform three stuck AI pilots into production systems within the France 2030 timeline, while building internal AI capability.
Three AI pilots had been running for 18 months with no path to production—classic 'pilot purgatory'
Quality inspection AI achieved 94% accuracy in lab but failed in factory conditions with variable lighting
Predictive maintenance model generated too many false positives, causing maintenance team to ignore alerts
Supply chain optimization AI couldn't integrate with legacy SAP systems and ERP infrastructure
Internal team lacked production ML engineering experience—strong data scientists but no MLOps capability
France 2030 program required demonstrated production AI by Q4 2025 to maintain funding eligibility
Onze Oplossing
A representative engagement would diagnose root causes, prioritise the production-viable pilots, and take working AI systems to production with full capability transfer.
In this modelled scenario, systematic diagnosis surfaces the same fundamental issue in all three pilots: demo-quality architecture. Lab conditions don't reflect production reality. The engagement would prioritise the quality inspection system (highest ROI), redesign it for production robustness, and stand up a complete MLOps infrastructure the internal team can maintain and extend.
Implementatiefases
Diagnosis & Prioritization
Technical audit of all three pilots. In the modelled scenario, quality inspection shows the clearest path to production and the highest business impact.
2 weeksProduction Architecture Redesign
Redesign the quality inspection AI for real factory conditions: lighting normalization, camera calibration, edge deployment for <100ms latency.
4 weeksMLOps Infrastructure
Stand up the complete MLOps stack: model registry (MLflow), feature store, automated retraining pipeline, monitoring dashboard with drift detection.
3 weeksProduction Deployment & Capability Transfer
Roll out to 3 production lines, then expand to 12. Intensive training for the internal team on MLOps practices.
3 weeksTechnologieën & Benaderingen
Beoogde uitkomst
The intended outcome is a production decision for each pilot, one production-viable system hardened first, and an MLOps foundation the internal team can operate. Savings remain dependent on baseline, scope and implementation conditions.
Diensten in een Representatieve Opdracht
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